揉搓試驗儀是一款專業(yè)設(shè)備，用于評估各種薄膜、復(fù)合膜、涂層膜等材料的抗揉搓性能，尤其在無菌醫(yī)療器械包裝的軟性屏障膜抗揉搓性實驗中發(fā)揮著重要作用。該設(shè)備能夠模擬薄膜在生產(chǎn)、加工、運輸?shù)冗^程中可能遭遇的揉搓、折壓損傷，通過檢測試樣揉搓前后的針孔數(shù)量變化或阻隔性能變化，為包裝設(shè)計與實際應(yīng)用提供科學(xué)、量化的依據(jù)。
定義
揉搓試驗儀是用于評估柔性包裝材料（如復(fù)合膜、涂層膜等）抗揉搓性能的專業(yè)檢測設(shè)備，通過模擬材料在運輸、加工過程中的機(jī)械應(yīng)力作用，測定其針孔率、阻隔性能等指標(biāo)的變化，為包裝材料的耐久性提供量化依據(jù)。
測試標(biāo)準(zhǔn)
揉搓試驗儀嚴(yán)格遵循以下國內(nèi)外標(biāo)準(zhǔn)進(jìn)行測試：
GB/T 41347-2022：柔性包裝材料耐揉搓性能的測試方法
YY/T 0681.12-2014：無菌醫(yī)療器械包裝實驗方法第12部分：軟性屏障膜抗揉搓性
GB/T 40266-2021：食品包裝用氧化物阻隔透明塑料復(fù)合膜、袋質(zhì)量通則
ASTM F392："Flex durability of flexible barrier materials"（柔性屏障材料的柔韌性耐久性）
規(guī)格參數(shù)
揉搓頻率：45次/分鐘
拉壓力：450N
旋轉(zhuǎn)扭矩：3.5Nm
揉搓角度：440°（90mm）或400°（80mm）
水平行程：155mm或80mm
工位數(shù)量：3/4可選
試樣尺寸：280mm*200mm
系統(tǒng)組成
核心模塊
多工位揉搓頭
動態(tài)力值傳感系統(tǒng)
試樣固定夾具
智能控制系統(tǒng)
工業(yè)PLC+7英寸觸摸屏
預(yù)設(shè)5種標(biāo)準(zhǔn)模式
應(yīng)用領(lǐng)域
醫(yī)藥包裝
無菌醫(yī)療器械軟性屏障膜驗證
藥品鋁塑復(fù)合膜運輸模擬測試
透析袋抗疲勞性能評估
食品包裝
高阻隔鍍鋁膜耐久性檢測
易撕膜結(jié)構(gòu)完整性驗證
保鮮膜反復(fù)揉搓后透氧率變化
質(zhì)量監(jiān)控
包裝材料供應(yīng)商準(zhǔn)入測試
生產(chǎn)工藝參數(shù)優(yōu)化（如熱封溫度）
貨架期模擬后包裝性能評估
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醫(yī)療器械包裝鋁箔袋揉搓性測試儀儀器自動實驗，實驗完成后自動停機(jī)。從揉搓試驗儀上取下樣品依據(jù)國標(biāo)要求的阻隔測試方法進(jìn)行阻隔性試驗。
透明氧化物高阻隔膜揉搓試驗儀適用于各種薄膜、復(fù)合膜、涂層膜等材料的抗揉搓性能試驗，以及無菌醫(yī)療器械包裝中軟性屏障膜抗揉搓性實驗?？梢阅M薄膜在生產(chǎn)、加工、運輸?shù)冗^程中的揉搓、折壓損傷等行為。揉搓試驗結(jié)束后，通過檢測試樣前后針孔數(shù)量的變化或阻隔性能的變化判斷材料的抗揉搓性能，為包裝設(shè)計與實際應(yīng)用提供量化依據(jù)。
